Custom Collapsible Rigid Boxes for Global Brands
As a collapsible rigid box manufacturer — brands also search for foldable rigid boxes — Lipack delivers the same magnetic-snap, rigid-box unboxing your customers expect, shipped and stored at 70–80% less volume.
- Factory-Direct Manufacturing
- FSC & ISO 9001 Certified
- 5,000–100,000+ Units
70–80% Less Shipping Volume Than a Traditional Rigid Box
Traditional rigid boxes ship and store fully assembled. Collapsible ones don’t — and that difference shows up on your freight invoice, not just the unboxing video. It’s why freight-heavy programs switch to flat pack rigid boxes, or flat fold rigid boxes if that’s the term your team uses.
Savings depend on box dimensions, lane, and incoterm — send us your current dieline and we’ll run the numbers.
Assembles in Seconds — No Tools Required
Collapsible only pays off if your team can actually assemble it fast. Here’s what that looks like on your dock. Every structure ships as magnetic collapsible rigid boxes as standard — call them collapsible magnetic boxes if you prefer, the closure is the same.
Arrives Flat
Lift & Fold
Magnets Snap
Ready to Pack
Embedded N35 magnets lock into place the moment the box is folded open. No secondary fastening step.
One-handed, single-motion assembly. Easy to write into a DC or store SOP.
Unassembled boxes stack flat, so they don’t take up cubic space between receiving and use.
Need a lower-cost closure? A double-sided tape version is also available alongside the magnetic standard — same one-motion fold, same hold, at a lower unit cost. Tell us which fits your budget when you request a quote.
Precision Verified on Every Production Run
Three numbers most collapsible box suppliers won’t put on their own website.
CNC-cut fold lines hold their register across runs, so the crease never shows through the outer wrap.
Every structure is tested to 200+ open-close cycles before tooling is approved, so repeated retail use doesn’t deform the box.
Pantone-matched and checked against a retained sample, so a Q1 reorder still matches the shelf next to it.
Four Collapsible Rigid Box Structures, Built to Your Spec
All four fold flat for shipping and lock into full rigid-box form on assembly — from everyday retail cartons to luxury collapsible boxes for flagship launches, every structure meets the same ±0.3mm fold tolerance.
Five-Panel Foldable Box
The standard build for regular box shapes — optimised for shelf presentation, low freight cost, and fast assembly.
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Seven-Panel Foldable Box
Adds one extra panel across the fold for reinforcement — built for larger box sizes where a standard fold isn’t strong enough.
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Ribbon-Tie Foldable Box
Closes with a ribbon tie instead of a magnet — a softer, more ceremonial open for gifting and hospitality, and one of our most requested collapsible rigid gift boxes builds.
Learn More
Foldable Box with Handle
Folds flat like the rest of the line, with an integrated handle for carry-out retail and event gifting.
Learn MoreStructure Specifications
The connected-panel count is the detail most competitor spec sheets leave out.
| Attribute | Options |
|---|---|
| Greyboard Weight | 1200gsm (standard) / 1500gsm (heavy-duty) |
| Panel Configuration | 5-panel / 7-panel |
| Outer Wrap | 128gsm coated art paper / 157gsm specialty or textured paper |
| Surface Finish | Foil stamping, spot UV, embossing / debossing, soft-touch lamination |
| Interior Options | EVA foam insert, velvet lining, ribbon pull (available on all four structures) |
All four structures are available as custom rigid boxes with inserts — EVA foam, velvet lining, or ribbon-pull — specified per SKU.
Need a non-collapsible structure? See our magnetic rigid boxes, lid & base boxes, or drawer-style boxes. Need a fold-and-mail structure instead of a rigid presentation box? See our custom mailer boxes. Comparing every structure for a gift programme? Start with our custom gift boxes overview.
Two Ways to Start — Pick Yours
Whether you’re switching from a traditional rigid box or switching suppliers for a design you’ve already finalized, both paths start the same way: send us what you have.
Switching from a Traditional Rigid Box
Your box design stays the same story — just built to fold flat.
We map your current box to an equivalent collapsible structure.
Your existing dieline is adapted, tooled, and sampled.
A limited trial batch runs alongside your current supplier before full changeover.
Switching Suppliers for an Existing Design
Your design is already finalized — you just need a factory that can execute it.
We provide an NDA before reviewing any dieline or tech pack — you don’t need to ask.
Client-funded tooling belongs to the client. Lipack-funded tooling remains a Lipack asset (standard industry practice), redeemable by agreement — we tell you which applies before you commit.
A parallel trial batch is signed off against your existing spec before we move to full production.
Trusted by Apparel, Beauty and Retail Brands Worldwide
The same client roster across every Lipack packaging line, from bulk collapsible rigid boxes for flagship rollouts to smaller collapsible rigid boxes wholesale orders.
See the Factory Before You Commit
As a foldable rigid box manufacturer trusted by apparel, beauty, and retail brands worldwide, we open every step of production to verification.
Choose how you verify us:
- On-site visit
- Third-party inspection
- Live video factory tour
Certifications
Our Sample Process
We work from your existing dieline or tech pack — no redesign required. Five steps lock in the spec before your order moves to bulk production.
Spec Review
We work from your existing dieline or tech pack. Starting from scratch instead? We map your requirements to a structure from Section 6.
Cost Breakdown
Itemized quote covering board, wrap, magnets, and finishing — no bundled estimates.
Artwork & Dieline
Final artwork and dieline locked before sample production.
Sample Production
Physical sample produced to spec, including fold-cycle and magnet-alignment checks.
Approval & Delivery
Sample approved against batch colour (ΔE ≤ 1.5) and fold performance before bulk production begins.
Our Production Process
From order confirmation to delivery: six steps, built for 5,000 to 100,000+ unit orders.
Order Confirmation
Quantity, structure, panel configuration, finish, packing, delivery regions, and required documents are locked before scheduling.
Pre-Production Sample
The approved master sample is signed and retained as the reference for every production checkpoint.
Forming & Finishing
Fold-line scoring, magnet or tape closure embedding, foil stamping, embossing, lamination, and die cutting follow the approved specification.
In-Process QC
Fold-line tolerance, magnet alignment, colour, surface finish, and panel construction are checked during the run.
Outgoing Inspection
Finished boxes are checked against the master sample before flat-pack protection, export cartons, and palletizing.
Packing & Delivery
DDP or FOB delivery and split shipping are supported with the agreed packing list and export documents.
From the Factory Floor to the Shelf
Real production and application shots across retail, gifting and jewelry-display use.
Frequently Asked Questions
Quick answers to what supply chain, brand, and procurement teams ask most.
Cost & Logistics
Folded flat, they take up 70–80% less shipping volume than an assembled rigid box. Savings on freight and DC space depend on your box dimensions, lane, and incoterm — send us your dieline and we’ll run the numbers.
Standard production runs start at 5,000 units per SKU. For qualified brand partners, our team can advise on options on request.
Structure & Quality
No — fold lines are CNC-cut to ±0.3mm and tested to 200+ open-close cycles without deformation. The structure holds the same rigidity as a traditional set-up box once assembled.
Yes — every run is checked against a retained sample to ΔE ≤ 1.5, so a reorder six months later still matches shelf-adjacent stock.
Yes — the greyboard core (1200gsm standard / 1500gsm heavy-duty) is the same weight as a non-collapsible box. Collapsibility comes from precision scoring, not thinner material.
Compliance & Onboarding
Yes — we provide an NDA before any dieline or tech pack review, without you needing to ask.
Depends on funding: tooling paid for by the client belongs to the client. Tooling funded by Lipack remains a Lipack asset per standard industry practice, and can be bought out by agreement. We confirm which applies before you commit to a quote.
FSC Chain-of-Custody, ISO 9001:2015, SGS-tested materials, CNAS accreditation, and Disney FAMA approval.
Yes — that’s our core strength. Send your existing spec through Spec Review and we execute to it, with the same QC rigor as a from-scratch build.
Samples: 3–5 business days. Bulk production: 7–15 business days. Shipping: DDP sea freight 20–30 days, air freight 7–10 days.
Request Your Quote
Send your specs and we’ll respond within 24 hours.
Ready to Move Your Packaging Program to Collapsible?
Share your dieline or tech pack, target quantity, and delivery region. We’ll confirm the structure, sampling, and lead time — whether you’re switching structures or switching suppliers.
